Roll Formed Custom Shapes

Roll-forming unusual, uncommon and custom shapes is a specialty of MP Metal Products. Supports, purlins, seals, battens, conductor bars, heat shields, pool rims, stiffeners, heat & light reflectors, spacers, corner protectors, edge protectors, damper seals, the list is endless! All custom shapes can be fabricated from a variety of ferrous and non-ferrous metals and finished or clad. Custom shapes fit unique applications. The tooling is usually proprietary. Parts are typically produced to order and not stocked. Contact MP Metals today with your custom shape needs.

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• S-103
  0.8" x 1", S-103 26-gauge roll formed triangular molding support. This channel is roll formed in corrosion resistant material such as Hot Dipped Galvanized or Aluminized Type I or II. The function of a stiffener is to prevent any collapsing of an outer component, such as a plastic sleeve, at locations of heavy concentrated loads. Typical applications range from recreation and transportation equipment to construction uses. As a coil-based process, economical production quantities begin around 5,000 lineal feet. Custom lengths are available to meet OEM requirements.
  

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• S-104
  1" x 0.8", S-104 29-gauge roll formed arrowhead split ring carrier. This custom profile is roll formed in cold rolled steel and lubricated with a temporary rust inhibitor until it is chrome plated or powder coated. It is used to stack split wire rings that are fed automatically into another assembly. This profile finds applications in the industrial and automotive industries. As a coil-based process, economical production quantities begin around 5,000 lineal feet. Custom lengths are available to meet OEM requirements.
  

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• S-105
  0.7" x 0.8", S-105 18-gauge roll formed electrical conductor bar festoon. This channel is roll formed in corrosion resistant material such as Hot Dipped Galvanized or Copper. The profile is part of a Festoon system, a mobile support for electrical cables, pneumatic, or hydraulic lines. The system allows cable to move along with a hoist, a trolley, or some other mobile equipment without bunching or binding. As a coil-based process, economical production quantities begin around 5,000 lineal feet. Custom lengths are available to meet OEM requirements.
  

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• S-106
  0.3" x 2.6", S-106 roll formed stainless steel damper seal. This custom profile is roll formed in corrosion resistant Stainless Steel. It springs back to the original arc after being compressed flat. The component is commonly used as a seal to stop or regulate airflow, such as in Heating, Ventilating and Air Conditioning applications. As a coil-based process, economical production quantities begin around 5,000 lineal feet. Custom lengths are available to meet OEM requirements.
  

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• S-107
  1" x 4.4", S-107 14-gauge roll formed support. This steel channel is typically used to support a frame or rail system. It can also be used as a cross member, a brace, or as a structural component. Typical applications range from furniture, recreation and transportation equipment to construction uses. As a coil-based process, economical production quantities begin around 5,000 lineal feet. Custom lengths are available to meet OEM requirements.
  

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• S-109
  0.8" x 0.9", S-109 20-gauge roll formed carrier support. This channel is roll formed in corrosion resistant material such as Hot Dipped Galvanized or Aluminized Type I or II. The slots connect with mating components. This Carrier Support functions as a stiffener and a floor riser to elevate a platform or floor, under which cables and lines can be routed. Typical applications are found in construction uses. As a coil-based process, economical production quantities begin around 5,000 lineal feet. Custom lengths are available to meet OEM requirements.
  

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• S-110
  0.4" x 1", S-110 16 to 20-gauge roll formed galvanized electrical conductor bar. This channel is roll formed in corrosion resistant material such as Hot Dipped Galvanized, Copper, Stainless, or Aluminized. The function of a Conductor Bar is to provide electricity to overhead cranes, hoists and other types of moving equipment. Typically, they are covered with a protective plastic cover. Applications are found in construction uses. As a coil-based process, economical production quantities begin around 5,000 lineal feet. Custom lengths are available to meet OEM requirements.
  

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• S-111
  0.8" x 2.8", S-111 22-gauge roll formed galvanized two leg batten. This channel is roll formed in corrosion resistant material such as Hot Dipped Galvanized or Aluminized Type I or II. The profile is a component of an insulated concrete form (ICF), which is a framework for reinforced concrete usually made with a rigid thermal insulation that stays in place as the permanent interior and exterior substrate for walls, floors, and roofs. As a coil-based process, economical production quantities begin around 5,000 lineal feet. Custom lengths are available to meet OEM requirements.
  

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• S-112
  1.5" x 8", S-112 26-gauge roll formed galvanized heat shield. This profile is roll formed in corrosion resistant material such as Hot Dipped Galvanized or Aluminized Type I or II. In a vehicle, Heat shields keep the exhaust system from heating up the floorboards and other adjacent car parts. They also protect tall grass or other flammable items that might come into contact with the underside of a vehicle from incendiary temperatures. Typical uses relate to automotive exhaust applications. As a coil-based process, economical production quantities begin around 5,000 lineal feet. Custom lengths are available to meet OEM requirements.
  

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• S-113
  0.8" x 0.9", S-113 26-gauge roll formed galvanized heat shield. This profile is roll formed in corrosion resistant material such as Hot Dipped Galvanized or Aluminized Type I or II. In a vehicle, Heat shields keep the exhaust system from heating up the floorboards and other adjacent car parts. They also protect tall grass or other flammable items that might meet the underside of a vehicle from incendiary temperatures. Typical uses relate to automotive exhaust applications. As a coil-based process, economical production quantities begin around 5,000 lineal feet. Custom lengths are available to meet OEM requirements.
  

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• S-114
  2.8" x 6", S-114 26-gauge roll formed galvanized heat shield. This profile is roll formed in corrosion resistant material such as Hot Dipped Galvanized or Aluminized Type I or II. In a vehicle, Heat shields keep the exhaust system from heating up the floorboards and other adjacent car parts. They also protect tall grass or other flammable items that might meet the underside of a vehicle from incendiary temperatures. Typical uses relate to automotive exhaust applications. As a coil-based process, economical production quantities begin around 5,000 lineal feet. Custom lengths are available to meet OEM requirements.
  

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• S-115
  0.6" x 3.5", S-115 24-gauge roll formed lifting bar drawer cover. This custom profile is roll formed in cold rolled steel and lubricated with a temporary rust inhibitor until it is later chrome plated or powder coated. It is used as the leading edge of a drawer to store paper prints This profile finds applications in the industrial, education, library and automotive industries. As a coil-based process, economical production quantities begin around 5,000 lineal feet. Custom lengths are available to meet OEM requirements.
  

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• S-118
  0.5" x 1.0", S-118 20-gauge roll formed galvanized pool rim. This custom channel with perforated holes is roll formed in corrosion resistant material such as Hot Dipped Galvanized. Although chlorine is very corrosive to galvanized steel, hot-dipped galvanized performs well in solutions with a pH between 5 and 12. However several other factors also affect the corrosion rate of the galvanized coating, such as aeration, ion levels and temperature. As a coil-based process, economical production quantities begin around 5,000 lineal feet. Custom lengths are available to meet OEM requirements.
  

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• S-119
  0.1" x 1.3", S-119 20-gauge roll formed painted price card channel. This custom shape is roll formed in cold rolled steel and lubricated with a temporary rust inhibitor until it is powder coated. The magnetic properties encourage its use to fasten signs and posters, similar to refrigerator magnets. Applications are found in the signage, retail, and advertising industries. As a coil-based process, economical production quantities begin around 5,000 lineal feet. Custom lengths are available to meet OEM requirements.
  

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• S-120
  0.4" x 1", S-120 20-gauge roll formed copper and galvanized conductor bar. This channel is roll formed in corrosion resistant materials such as Hot Dipped Galvanized, Copper, Stainless, or Aluminized. This example shows the combination of two distinct metals. The function of a Conductor Bar is to provide electricity to overhead cranes, hoists and other types of moving equipment. Typically, they are covered with a protective plastic cover. Applications are found in construction uses. As a coil-based process, economical production quantities begin around 5,000 lineal feet. Custom lengths are available to meet OEM requirements.
  

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• S-121
  1" wide x 1.75" high S-121 20 Gauge Stainless Steel roll formed stiffener. A stiffener is defined as anything added to something in order to stiffen it, such as a support beam, or starch for a collar. In one application the part is added to the edges of panels or sheets to add stability and support. Uses are found in construction and industrial markets. As a coil-based process, economical production quantities begin around 5,000 lineal feet. Custom lengths are available to meet OEM requirements.
  

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• S-122
  0.6" x 0.8", S-122 roll formed copper electrification bar with plastic cover This channel is roll formed in corrosion resistant material such as Hot Dipped Galvanized, Copper, Stainless, or Aluminized. The function of a Conductor Bar is to provide electricity to overhead cranes, hoists and other types of moving equipment. Typically, they are covered with a protective plastic cover. Applications are found in construction uses. As a coil-based process, economical production quantities begin around 5,000 lineal feet. Custom lengths are available to meet OEM requirements.
  

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• S-123
  0.2" x 0.8", S-123 26-gauge roll formed pneumatic ventilation seal. The galvanized steel profile is shaped to capture a continuous strip of vinyl or rubber gasket material which serves to seal a vent when closed. The gasket material is inserted during the roll forming process. Uses are found in construction and industrial markets. As a coil-based process, economical production quantities begin around 5,000 lineal feet. Custom lengths are available to meet OEM requirements.
  

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• S-124
  0.6" x 1.2", S-124 roll formed stainless S profile. This stainless-steel channel may be used to support a frame or provide an air flow pattern. It can also be used as a cross member, a brace, or as a structural component. Typical applications range from appliance, to refrigeration, food service and ventilation equipment. As a coil-based process, economical production quantities begin around 5,000 lineal feet. Custom lengths are available to meet OEM requirements.
  

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• S-125
  0.1" x 0.5", S-125 28-gauge roll formed galvanized weather strip. This galvanized steel profile is shaped to hold a continuous strip of vinyl or rubber gasket material which serves to seal a vent when closed. The weather strip is inserted after roll forming. Uses are found in construction, ventilation and industrial markets. As a coil-based process, economical production quantities begin around 5,000 lineal feet. Custom lengths are available to meet OEM requirements.
  

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• S-126
  0.4" x 1.0", S-126 20-gauge roll formed copper and galvanized conductor bar with end hole for connection. This channel is roll formed in corrosion resistant materials such as Hot Dipped Galvanized, Copper, Stainless, or Aluminized. This example shows the combination of two distinct metals. The function of a Conductor Bar is to provide electricity to overhead cranes, hoists and other types of moving equipment. Typically, they are covered with a protective plastic cover. Applications are found in construction uses. As a coil-based process, economical production quantities begin around 5,000 lineal feet. Custom lengths are available to meet OEM requirements.
  

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• S-127
  0.5" x 2.5", S-127 22-gauge roll formed galvanized motorcycle heat shield. This profile is roll formed in corrosion resistant material such as Hot Dipped Galvanized or Aluminized Type I or II. In a vehicle, Heat shields keep the exhaust system from heating up the floorboards and other adjacent car parts. They also protect tall grass or other flammable items that might come into contact with the underside of a vehicle from incendiary temperatures. Typical uses relate to automotive exhaust applications. As a coil-based process, economical production quantities begin around 5,000 lineal feet. Custom lengths are available to meet OEM requirements.
  

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• S-128
  2.3" x 2.7", S-128 22-gauge roll formed galvanized end post. This steel channel is designed to function as an end post for a framing system. It may also be used as a cross member, a brace, or as a structural component. Typical applications range from recreation and transportation equipment to construction uses. As a coil-based process, economical production quantities begin around 5,000 lineal feet. Custom lengths are available to meet OEM requirements.
  

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• S-129
  2" x 3", S-129 roll formed aluminum light reflector. This reflective aluminum profile is typical of UV Reflectors such as those used in tanning booths. It is used as a component in a residential or commercial application. Holes and slots can be incorporated in the forming process to eliminate secondary operations. A variety of aluminum and reflective surfaces offers design flexibility. As a coil-based process, economical production quantities begin around 5,000 lineal feet. Custom lengths are available to meet OEM requirements.
  

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• S-130
  0.6" x 1.2", S-130 roll formed stainless S element with hem. The hem provides additional profile strength and safety from raw, slit edges. This stainless-steel channel may be used to support a frame or provide an air flow pattern. It can also be used as a cross member, a brace, or as a structural component. Typical applications range from appliance, to refrigeration, food service and ventilation equipment. As a coil-based process, economical production quantities begin around 5,000 lineal feet. Custom lengths are available to meet OEM requirements.
  

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• S-131
  1.3" x 2.7", S-131 18-gauge roll formed drawer pull. This custom profile is roll formed in cold rolled steel and lubricated with a temporary rust inhibitor until it is later chrome plated or powder coated. It is used as the leading edge of a drawer to store paper prints, maps and other documents This profile finds applications in the medical, industrial, education, library and automotive industries. As a coil-based process, economical production quantities begin around 5,000 lineal feet. Custom lengths are available to meet OEM requirements.
  

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• S-132
  3" x 6", S-132 22-gauge roll formed galvanized heat shield. This profile is roll formed in corrosion resistant material such as Hot Dipped Galvanized or Aluminized Type I or II. In a vehicle, Heat shields keep the exhaust system from heating up the floorboards and other adjacent car parts. They also protect tall grass or other flammable items that might come into contact with the underside of a vehicle from incendiary temperatures. Typical uses relate to automotive exhaust applications. As a coil-based process, economical production quantities begin around 5,000 lineal feet. Custom lengths are available to meet OEM requirements.
  

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• S-133
  0.3" x 1.1", S-133 24-gauge roll formed galvanized blade stop. This galvanized steel profile is shaped to hold a brush, a strip of vinyl or rubber gasket material which serves to seal an opening when a door is closed. The weather strip is inserted after roll forming. Uses are found in construction, ventilation and industrial markets. As a coil-based process, economical production quantities begin around 5,000 lineal feet. Custom lengths are available to meet OEM requirements.
  

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• S-134
  0.1" x 0.9", S-134 26-gauge pre-painted roll formed metal carrier. This pre-painted galvanized steel profile is shaped to capture and hold a strip of vinyl, foam or rubber gasket material which serves to seal an opening when a door is closed. The weather strip is inserted after roll forming. Various colors are possible along with mounting hole options. Uses are found in construction, ventilation and industrial markets. As a coil-based process, economical production quantities begin around 5,000 lineal feet. Custom lengths are available to meet OEM requirements.
  

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• S-135
  0.2" x 0.6", S-135 roll formed stainless spacer. This 28-gauge roll formed stainless steel profile is shaped to provide the spacing gap in a window frame. The spacer is typically used with plastic frame components. Applications are found in residential and commercial construction, as well as industrial markets. As a coil-based process, economical production quantities begin around 5,000 lineal feet. Custom lengths are available to meet OEM requirements.
  

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• S-136
  0.1" x 0.5", S-136 28-gauge roll formed metal carrier. This galvanized steel profile is shaped to hold a strip of vinyl or rubber gasket material which serves to seal a vent when closed. The weather strip is inserted after roll forming. Uses are found in construction, ventilation and industrial markets. As a coil-based process, economical production quantities begin around 5,000 lineal feet. Custom lengths are available to meet OEM requirements.
  

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• S-137
  0.3" x 1.8" x 1.8", S-137 20 gauge stamped corner protector. This stamped part serves to protect the corner edge of an assembly. It can be made in a variety of material, from aluminum to steel and finished as desired.
  

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• S-138
  0.005" x 0.5", S-138 roll formed stainless switch stock. This light gauge roll formed stainless steel profile is shaped to provide the spacing gap in an electro-magnetic switch. The stainless shape is designed to recover to the original shape after being pressed flat. Applications are found in residential and commercial construction, gaming, retail and commercial. As a coil-based process, economical production quantities begin around 5,000 lineal feet. Custom lengths are available to meet OEM requirements.
  

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• S-139
  0.7" x 1.7", S-139 16-gauge roll formed display channel. This profile is made in cold rolled steel and coated with a rust preventative until it is later powder coated. The steel channel is typically used as part of a frame for point-of-purchase displays. It can also be used as a cross member, a brace, or as a structural component. Typical applications range from furniture, recreation and transportation equipment to construction uses. As a coil-based process, economical production quantities begin around 5,000 lineal feet. Custom lengths are available to meet OEM requirements.
  

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• S-144
  32-gauge Stainless Steel Roll formed Damper Seal, approximately 0.3" high x 2.6" wide. This custom profile is roll formed in corrosion resistant Stainless Steel. It springs back to the original arc depth after being compressed flat. The component is commonly used as a seal to stop or regulate airflow, such as in Heating, Ventilating and Air Conditioning applications. As a coil-based process, economical production quantities begin around 5,000 lineal feet. Custom lengths are available to meet OEM requirements.
  

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• S-145
  1" x 1" (2" Arc) in 12 Gauge, Aluminized or Hot Rolled, Pickled and Oiled Steel. Similar to a Steel Angle, this is a basic type of roll-formed steel. A typical application is as a steel stiffener. Steel stiffeners are used for various applications in a variety of industries.Custom lengths are available for OEM production requirements.
  

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• S-146
  1" wide x coil 24 Gauge White Steel laminated with pressure sensitive Tape. Similar to Magnetic Tape, the laminated Steel facilitates making a magnetic sign with adhesive on one side. Custom lengths are available for OEM production requirements.
  

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• S-147
  0.005" x 0.25" wide x coil Stainless Steel Antenna stock. The small arc is roll formed to add stiffness to the strip and allow re-coiling. Custom lengths are available for OEM production requirements.
  

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• S-148
  0.25” high x 0.75” wide Winged Channel, in 24 Gauge G60 Galvanized Steel. This profile is typically used in filtration and air-handling applications because of its corrosion resistance. The profile allows a gasket or other media to be placed in the wing and then secured. While it is commonly used in construction and commercial industries, it may be used in other applications as well. Custom lengths are available for OEM production requirements.
  

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• S-149
  0.5” high x 2.625” wide quasi-"W" Shape in 14 Gauge HRPO (Hot Rolled Pickled and Oiled) Steel. This profile can be used in framing and support applications to hook and hold shelves, brackets, trays and the like. Most are powder-coated after forming to add colorful corrosion resistance. The profiles are typically mounted with bolts, but can also be welded. It is commonly used in material handling, storage, construction and commercial industries. As a coil-based process, economical production quantities begin around 5,000 lineal feet. Custom lengths are available for OEM production requirements.
  

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• S-150
  0.75” high x 4” wide "W" Shape in 10 Gauge Galvanized Steel. This profile can be used in framing and support applications to bolster weak areas. The Galvanized coating adds corrosion resistance. The profiles are commonly mounted with fasteners or bolts, but could also be welded under proper conditions. It is commonly used in material handling, storage, construction and commercial industries. As a coil-based process, economical production quantities begin around 5,000 lineal feet. Custom lengths are available for OEM production requirements.